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Home » Applications » AC Drive Inverter for Paper Machines

AC Drive Inverter for Paper Machines

Technical Requirements:
The paper machine consists of head-box, filter, pressing part, drying part, calendering, paper winder, etc. The main drive electric control system is a speed chain coordination system made of multi-transmission points.
A fixed transmission rate is required between transmission points to make the wire speed identical which helps the machine to accelerate, decelerate, and avoid the paper sheet broken due to the wire speed gap between transmission points.
The speed regulation accuracy of transmission system is required to be 0.1%. Normally the frequency accuracy of AC drive inverter should be 0.01Hz.
The analog signal is exposed to electromagnetic interference which impacts the transmission precision and stability of paper machine. In order to enhance the accuracy and stability of system and anti-interference ability, the system takes PLC as the main drive unit, acceleration or deceleration at each step is controlled by button. The acceleration and deceleration of transmission points in the speed chain and the speed transmission rate are calculated and controlled by PLC that outputs speed regulation command to frequency inverter drive by RS485 communication in the way of data.

VFD AC Drive System Configurations:
1. Open loop vector control variable frequency AC drives with high transmission accuracy, high dynamic performance, quick response, and etc.
2. System main control unit: Mitsubishi FX2N series PLC with 485 communication module and D/A module.
3. Each transmission point is in speed open loop control mode, and the speed control command is given by PLC.

variable frequency drive system configuration

variable frequency drive system configuration

AC Drive System Features:
1. Electric control system is in open loop control mode, simple structure, clear control logic relation, safe and reliable, easy operation.
2. Current vector control frequency inverter drives, flexible speed control, quick response and high dynamic performance.
3. The frequency accuracy is 0.01Hz.
4. Under PLC control, precisely calculating the transmission rate.
5. Thorough numeric communication control mode, strong interference resistance.
6. Automatically store the current speed during the operation. When stop and re-start with no need to regulate the speed.

Other Applications:

AC drive for belt conveyor Energy saving: In normal condition, the mining motors’ power rating are enlarged too much to ensure the safety operation, but they don’t work at full load in most of the time, and it will cause huge electric loss while in light load or without load. After using of the variable frequency drive in the system, the speed of the belt can be adjusted automatically as the change of the load.

AC inverter drive for veneer peeling The upgraded AC inverter drive controlled veneer peeling without the clamper, the round wood is not lamped by the clamping jaw, and the clamping has no relationship with the quality of wood. The wood block with uniform thickness and same length can be processed by adjusting the rotary cutting speed and shearing speed, on the premise of precision satisfaction to increase the processing efficiency and utilization rate of wood.

Variable frequency drive for winding solution The current vector control variable frequency drive: Through complicated and accurate vector control algorithm, torque current closed loop control can be achieved for directly setting the output torque of regular induction motor control, replacing the above functions of torque motor and even obtaining higher performance.